From Problem to Solution
Every project starts with a requirement. Weight reduction? Sustainability? Cost optimization? We deliver the right composite material solution.
Technology 01
Metal-Fiber Hybrid Panel
Problem
Metal sheets vibrate, transfer noise, and have poor insulation.
Adhesive bonds fail during temperature cycles (-20°C to +80°C).
Reinforcement only through thicker material – more weight, higher costs.
Solution
Metal + fiber composite (carbon/glass/natural fiber) welded adhesive-free
in a continuous process. Significantly stiffer, vibration-damping,
thermally & acoustically insulating. Temperature-stable without delamination.
Technology 02
Multi-Fiber Hybrid Laminate
Problem
Either high strength (carbon) OR impact resistance (natural fiber).
Adhesive between layers creates weak points.
Different material properties cannot be combined in a single component.
Solution
Different fibers (carbon, glass, natural fiber) in one component –
adhesive-free through the same polymer family. Zone-specific properties:
strength, conductivity, flexibility, chemical resistance can be combined.
Technology 03
In-Situ Winding Technology
Problem
Traditional winding processes with resin: brittle elements, not recyclable.
Long curing times. Difficult to fully automate.
Limited component sizes and transportation.
Solution
Thermoplastic winding: Continuous fibers without resin.
Weldable – can be extended directly on-site.
Up to Ø2.5m × 5m length possible. Fully automated, recyclable.
Technology 04
Recyclable Sandwich Panels
Problem
Standard sandwich panels: adhesive fails, not recyclable.
No flexibility in core material and face sheets.
Heavy, expensive, not sustainable.
Solution
Adhesive-free sandwich panels through welding process.
Cores: PET foam or sustainable cork. Face sheets: carbon/glass/natural fiber
can be combined with various polymers. For construction, furniture, mobility.
Technology 05
Ultra-Thin Acoustic Element
Problem
Low-frequency noise (road, heat pump, aircraft, vacuum cleaner)
requires 50mm+ thick insulation. Too heavy, too thick,
not suitable for interior panels.
Solution
Acoustic element from fiber composite: less than 1mm thin,
absorbs up to 97% of low frequencies.
Can be integrated into interior panels – drastic noise reduction.
Technology 06
Natural Fiber Design Shells
Problem
Plastic housings: not sustainable, scratch easily, cold feel.
Metal: heavy, energy-intensive, prone to dents.
Appearance deteriorates after short use.
Solution
Shells from natural fiber composites: lighter & stiffer than plastic,
impact-resistant, scratch-proof. Warm, pleasant feel.
Durable appearance – better user experience.
Your Requirement – Our Solution
Every project is unique. In a free initial consultation, we analyze your requirements and show you concrete solution options.
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